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120kw EV DC Charging Intergrated Machine

The 120kW EV DC Charging Integrated Machine (Compact Series) by Shandong Jiuroad Intelligent Technology Co., Ltd. is a high-efficiency, all-in-one charging solution designed for high-density urban environments. Unlike larger power stacks, this compact integrated machine combines the power conversion modules, charging control, and human-machine interface (HMI) into a single, space-optimized cabinet. As a National "Little Giant" Enterprise, we have engineered this unit to deliver a high power-to-footprint ratio, making it the premier choice for urban public parking, commercial complexes, and retail centers where ground space is at a premium but rapid charging speed is essential.
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Product Description

Stepping up to the 120kw EV DC Charging Integrated Machine, one immediately notices the sleek, minimalist aesthetic of its ultra-compact vertical cabinet. The exterior features a premium, anti-corrosion powder-coated finish that feels cool and robust to the touch, reflecting its industrial-grade durability designed to weather the harshest elements. When operational, the unit emits only a faint, reassuring hum, a testament to its unique airflow channel and ultimate noise reduction technology that prevents auditory disruption in quiet environments. The ultra-light charging cables glide effortlessly from their holsters, ergonomically crafted to ensure that any user can maneuver them with minimal physical strain. Beyond its refined exterior, this integrated powerhouse is engineered to transform your parking infrastructure into a high-yield asset. By delivering a consistent 120kW surge, it rapidly replenishes modern electric vehicles, turning extended waiting periods into brief, efficient stops. The crisp, high-brightness 7-inch touch screen provides immediate visual feedback, guiding users smoothly through the authentication and charging process with intuitive precision. Every component, from the heavy-duty CCS2, CHAdeMO, or GB/T connectors to the highly responsive digital interface, is meticulously crafted to elevate the user experience while ensuring military-grade stability for facility operators managing high-traffic public stations.

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Product Parameters

分类

项目

参数

Specifications

Model

JR-DC-G120

System Power

Rated Power

120KW

Input Parameters

Rated Input Voltage

380V AC

Input Voltage Range

323VAC~437VAC

Input Current Range

≤231A

Output Parameters

Output Voltage Range

150VDC~1000VDC

Constant Power Voltage Range

300VDC~1000VDC

Maximum Output Current

342A(System)

Number of outputs

2

Basic Features

Peak efficiency

≥96%

Starting method

Button, password, QR code scan, card swipe (optional), VIN (optional)

Size(WDH)

1550x360x500mm

Communication interface

4G full network / Ethernet

Installation method

Floor-standing

Protection level

IP54

Operating temperature

-25℃~50℃ (power derating from 50℃~70℃)

Operating humidity

5%~95%RH (non-condensing)

Core Features & Technical Advantages

Ultra-Compact Integrated Architecture: This unit is specifically designed to minimize the installation footprint. By integrating all functional components—including the modular power units, metering, and billing systems—into a single vertical cabinet, we offer an All-in-One DC Fast Charger that can be deployed in standard parking stalls without requiring extensive site remodeling.

120kW High-Speed Power Output: Delivering a consistent 120kW of power, this machine can replenish an average EV battery from 30% to 80% in approximately 20–30 minutes. It supports a wide output voltage range (200V–1000V), ensuring full compatibility with both current 400V passenger vehicles and the latest 800V high-voltage EV platforms.

Intelligent Dual-Gun Power Sharing: Equipped with two independent charging connectors (CCS2, CHAdeMO, or GB/T), the system supports simultaneous charging for two vehicles. Its intelligent power distribution logic ensures that energy is allocated efficiently between the two guns, maximizing station turnover and improving the ROI for site operators.

Industrial-Grade Stability & IP54 Protection: Built to withstand rigorous outdoor use, the unit features an IP54-rated enclosure and IK10 impact resistance. It has undergone over 50,000 hours of reliability testing and operates flawlessly in temperatures ranging from -30°C to +50°C, ensuring military-grade stability for 24/7 public operation. 

Smart Connectivity & OCPP 1.6J/2.0.1 Compliance: Fully integrated with global software standards, this charger allows for seamless remote management, real-time monitoring, and automatic billing. The 7-inch high-brightness touch screen provides an intuitive user interface, supporting multiple authentication methods including RFID, App-based scanning, and plug-and-charge (ISO 15118).

Charging Performance & Compatibility

Meeting the escalating demands of modern electric mobility requires uncompromising power delivery. This station provides a robust 120kW high-speed output, designed to drastically cut down waiting times and keep vehicles on the move. By supporting an ultra-wide voltage range, it acts as a universal energy bridge, seamlessly connecting current automotive technologies with the next generation of high-performance electric transit.

  • Rapid Replenishment: Capable of boosting an average electric vehicle battery from 30% to 80% in approximately 20 to 30 minutes, facilitating rapid turnover for busy transit hubs.

  • Ultra-Wide Voltage Spectrum: Operates flawlessly across a 150VDC to 1000VDC range, ensuring precise power delivery regardless of the specific vehicle's internal battery architecture.

  • Forward-Looking Compatibility: Perfectly backward-compatible with widespread 400V passenger vehicles while proactively adapting to the latest 800V high-voltage platforms hitting the market.

  • Consistent Power Output: Maintains stable and continuous energy flow, preventing power fluctuations that could extend charging sessions or disrupt driver schedules.

Intelligent Allocation & Operational ROI

For facility operators, maximizing the utility of every square meter is paramount. This machine is equipped with sophisticated logic that actively manages energy distribution based on real-time demand. By accommodating two vehicles simultaneously without compromising electrical stability, it directly enhances the profitability and throughput of your charging facility.

  • Dual-Gun Simultaneous Operation: Features two independent charging connectors, allowing two vehicles to draw power concurrently, effectively doubling the service capacity of a single parking bay.

  • Dynamic Power Sharing: Built-in intelligent algorithms dynamically allocate the 120kW output between the two connectors based on each vehicle's specific battery requirements and current state of charge.

  • Maximized Station Turnover: By serving more vehicles per hour, the system significantly reduces queue times, elevates user satisfaction, and increases the overall volume of daily transactions.

  • Accelerated Investment Recovery: The combination of high electrical efficiency, dual-vehicle support, and reduced downtime translates directly to a dramatically improved Return on Investment (ROI) for site managers.

Space Utilization & Installation Deployment

Traditional fast-charging infrastructure often demands extensive site preparation and large spatial footprints. This integrated machine disrupts that norm with an ultra-compact, all-in-one vertical cabinet design. It is meticulously engineered to fit seamlessly into standard parking environments, eliminating the need for costly and disruptive civil engineering modifications.

  • Minimal Footprint: The sleek vertical architecture requires a fraction of the space compared to traditional split-system chargers, preserving valuable parking real estate for actual vehicles.

  • All-in-One Integration: Consolidates power modules, metering, and control systems into a single enclosure, simplifying the physical infrastructure required on-site.

  • Standard Stall Deployment: Perfectly dimensioned at 1550x360x500mm to be installed directly within or adjacent to standard parking stalls without obstructing vehicle pathways or pedestrian walkways.

  • Reduced Civil Engineering Costs: By avoiding massive site remodeling and complex underground trenching, the initial deployment capital expenditure is substantially lowered.

  • Aesthetic Integration: The minimalist and elegant design blends effortlessly into modern commercial landscapes, enhancing the visual appeal of premium office buildings and upscale residential communities.

Smart Connectivity & Payment Experience

In the era of digital facility management, a charging station must be as intelligent as the vehicles it powers. This unit is fully integrated with global software standards, providing managers with unparalleled remote oversight while offering end-users a frictionless, intuitive interaction from the exact moment they plug in.

  • OCPP 1.6J/2.0.1 Compliance: Ensures seamless interoperability with third-party cloud management platforms for centralized monitoring, detailed reporting, and automated billing workflows.

  • High-Visibility Interface: Equipped with a 7-inch high-brightness touch screen that remains clearly legible even under direct intense sunlight, guiding users step-by-step through the process.

  • Versatile Authentication: Supports a wide array of secure access methods including RFID card swipe, mobile App-based QR code scanning, and secure password entry.

  • Plug-and-Charge Ready: Incorporates ISO 15118 standards, allowing compatible vehicles to automatically authorize and initiate the charging session simply by plugging in the cable.

  • Robust Network Connectivity: Features 4G full network and Ethernet communication interfaces, ensuring uninterrupted data transmission and real-time status updates to the central dashboard.

Industrial-Grade Protection & Weather Resistance

Outdoor infrastructure faces relentless environmental challenges, from scorching summer heat to freezing winter precipitation. Constructed with an unwavering commitment to durability, this machine provides military-grade stability. Its robust exterior and meticulously sealed internal compartments guarantee flawless 24/7 public operation, regardless of the geographic location or seasonal extremes.

  • IP54 Environmental Rating: Provides stringent protection against dust ingress and splashing water from any direction, ensuring internal electronics remain pristine and functional.

  • IK10 Impact Resistance: The reinforced enclosure is engineered to withstand severe physical impacts, safeguarding your investment against accidental vehicle collisions or vandalism.

  • Extreme Temperature Resilience: Operates reliably in harsh climates ranging from -25°C to +50°C, with intelligent power derating up to +70°C to actively prevent thermal damage.

  • Anti-Corrosion Treatment: The exterior casing undergoes specialized treatments to resist rust and degradation, maintaining its structural integrity and aesthetic appeal over years of outdoor exposure.

  • Proven Reliability: Subjected to over 50,000 hours of rigorous reliability testing, guaranteeing uninterrupted service and minimizing unexpected maintenance calls.

Safety Protection & Grid Friendliness

Pumping 120kW of electrical power requires an absolute guarantee of safety for both the user and the local power grid. This integrated system employs a multi-layered defense mechanism, actively monitoring every electrical parameter. It acts as a secure bridge between the utility supply and the vehicle's sensitive energy storage system, preventing anomalies from causing catastrophic damage.

  • Active BMS Linkage: Communicates continuously with the vehicle's Battery Management System to precisely tailor voltage and current, preventing overcharging and thermal runaway.

  • Comprehensive Electrical Safeguards: Built-in defenses against over-voltage, under-voltage, over-current, and short circuits instantly sever power if any anomalies are detected.

  • Integrated Surge Protection: Industrial-grade lightning and surge arresters shield the internal power modules and the connected vehicle from sudden utility grid spikes.

  • Thermal Monitoring: Multiple internal sensors constantly track operating temperatures, automatically adjusting output or activating cooling systems to prevent overheating.

  • Grid-Harmonic Optimization: Advanced power conversion technology minimizes harmonic distortion, ensuring that the station draws clean power without destabilizing the local electrical grid.

Maintenance Convenience & Scalability

Long-term operational success relies heavily on minimizing downtime and keeping maintenance overhead strictly controlled. The architecture of this charging machine is fundamentally modular, transforming complex repairs into simple, rapid component swaps. Furthermore, its forward-thinking design allows for seamless future upgrades, ensuring your infrastructure evolves alongside advancements in automotive technology.

  • Modular Power Units: Internal components are segmented into easily accessible modules, allowing technicians to replace specific parts quickly without dismantling the entire cabinet.

  • OTA Remote Diagnostics: Over-The-Air capabilities enable remote engineers to diagnose software issues, update firmware, and resolve faults without requiring a costly physical site visit.

  • Upgradeable Finished Power: The system architecture supports future power capacity enhancements, allowing operators to scale up output as higher-capacity vehicles become the industry standard.

  • Maintenance-Free Design Philosophy: Utilizing high-quality, long-warranty components and self-cleaning airflow channels significantly reduces the frequency of routine physical inspections.

  • Lower Total Cost of Ownership (TCO): By drastically cutting down on repair times and extending the overall service life of the unit, operators experience a highly favorable lifecycle cost.

Why Choose Us

Selecting the right infrastructure partner is a critical decision that impacts your operational success for years to come. As a dedicated manufacturer and direct supplier, we bypass intermediaries to bring you uncompromising quality and technological innovation straight from the source. Our commitment extends far beyond the hardware, providing a comprehensive ecosystem of support tailored for commercial operators.

  • Direct Manufacturer Advantage: By sourcing directly from our production facilities, you benefit from transparent pricing, rigorous quality control, and priority access to inventory.

  • Unmatched Quality Assurance: Every unit undergoes exhaustive stress testing and quality checks before leaving our factory, ensuring it meets the highest global standards upon arrival.

  • Customized Solutions: We understand that every deployment site has unique requirements; our engineering team is ready to tailor hardware and software configurations to match your specific operational goals.

  • Dedicated Technical Support: Our global network of technical experts provides rapid response assistance, from initial site planning and installation guidance to ongoing lifecycle maintenance.

  • Proven Industry Expertise: With years of specialized experience in electric vehicle infrastructure, we deliver reliable, future-proof solutions that consistently drive profitability for our partners.

Frequently Asked Questions (FAQ)

To assist facility managers and procurement teams in making informed decisions, we have compiled answers to the most critical technical and operational inquiries regarding our 120kW integrated charging system.

How does the dynamic power sharing function optimize charging times?

The intelligent allocation system continuously monitors the demand from both connected vehicles. If one vehicle requires less power as its battery nears full capacity, the system automatically redirects the surplus energy to the second vehicle. This ensures the full 120kW is utilized efficiently at all times, reducing overall charging times for both users and maximizing station throughput.

Is this station compatible with older electric vehicles that operate on 400V architectures?

Absolutely. The machine features an ultra-wide output voltage range from 150VDC to 1000VDC. It seamlessly detects the vehicle's electrical architecture upon connection and automatically adjusts its output to safely and rapidly charge both legacy 400V vehicles and the newest 800V high-performance platforms without any manual intervention.

What specific civil engineering is required to install this compact unit?

Due to its highly integrated vertical design and minimal footprint (1550x360x500mm), the unit requires significantly less site preparation than traditional split systems. Typically, it only requires a standard concrete mounting pad and appropriate electrical conduit routing, allowing it to be placed directly within existing parking stall layouts without major trenching or structural overhauls.

How does the system handle extreme weather conditions, particularly heavy rain and freezing temperatures?

The enclosure is strictly IP54-rated, featuring heavy-duty weather seals that completely block water ingress from heavy rain and splashing. Internally, the system is designed to operate flawlessly down to -25°C. It utilizes intelligent thermal management to maintain optimal internal operating temperatures, ensuring the sensitive electronics remain safe and highly functional even in freezing conditions.

Can this charger be integrated into our existing proprietary management software?

Yes, the system is fully compliant with OCPP 1.6J and 2.0.1 international protocols. This standardized communication framework allows it to seamlessly connect with almost any third-party or proprietary cloud management platform, granting you full control over remote monitoring, user authentication, load balancing, and automated billing processes.

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